↩ Accueil

Vue lecture

Why nothing beats the buzz of being in a small hi-tech business

A few months ago, I attended a presentation and reception at the Houses of Parliament in London for companies that had won Business Awards from the Institute of Physics in 2024. What excited me most at the event was hearing about the smaller start-up companies and their innovations. They are developing everything from metamaterials for sound proofing to instruments that can non-invasively measure pressure in the human brain.

The event also reminded me of my own experience working in the small-business sector. After completing my PhD in high-speed aerodynamics at the University of Southampton, I spent a short spell working for what was then the Defence and Evaluation Research Agency (DERA) in Farnborough. But wanting to stay in Southampton, I decided working permanently at DERA wasn’t right for me so started looking for a suitable role closer to home.

I soon found myself working as a development engineer at a small engineering company called Stewart Hughes Limited. It was founded in 1980 by Ron Stewart and Tony Hughes, who had been researchers at the Institute of Sound and Vibration Research (ISVR) at Southampton University. Through numerous research contracts, the pair had spent almost a decade developing techniques for monitoring the condition of mechanical machinery from their vibrations.

By attaching accelerometers or vibration sensors to the machines, they discovered that the resulting signals can be processed to determine the physical condition of the devices. Their particular innovation was to find a way to both capture and process the accelerometer signals in near real time to produce indicators relating to the health of the equipment being monitored. It required a combination of hardware and software that was cutting edge at the time.

Exciting times

Although I did not join the firm until early 1994, it still had all the feel of a start-up. We were located in a single office building (in reality it was a repurposed warehouse) with 50 or so staff, about 40 of whom were electronics, software and mechanical engineers. There was a strong emphasis on “systems engineering” – in other words, integrating different disciplines to design and build an overarching solution to a problem.

In its early years, Stewart Hughes had developed a variety of applications for their vibration health monitoring technique. It was used in all sorts of areas, ranging from conveyor belts carrying coal and Royal Navy ships travelling at sea to supersized trucks working on mines. But when I joined, the company was focused on helicopter drivetrains.

In particular, the company had developed a product called Health and Usage Monitoring System (HUMS). The UK’s Civil Aviation Authority required this kind of device to be fitted on all helicopters transporting passengers to and from oil platforms in the North Sea to improve operational safety. Our equipment (and that of rival suppliers – we did not have a monopoly) was used to monitor mechanical parts such as gears, bearings, shafts and rotors.

For someone straight out of university, it was an exciting time. There were lots of technical challenges to be solved, including designing effective ways to process signals in noisy environments and extracting information about critical drivetrain components. We then had to convert the data into indicators that could be monitored to detect and diagnose mechanical issues.

As a physicist, I found myself working closely with the engineers but tended to approach things from a more fundamental angle, helping to explain why certain approaches worked and others didn’t. Don’t forget that the technology developed by Stewart Hughes wasn’t used in the comfort of a physics lab but on a real-life working helicopter. That meant capturing and processing data on the airborne helicopter itself using bespoke electronics to manage high onboard data rates.

After the data were downloaded, they had to be sent on floppy disks or other portable storage devices to ground stations. There the results would be presented in a form to allow customers and our own staff to interpret and diagnose any mechanical problems. We also had to develop ways to monitor an entire fleet of helicopters, continuously learning and developing from experience.

Steward Hughes’s innovative and successful HUMS technology, which was the first of its kind to be flown on a North Sea helicopter, saw the company win Queen’s Awards on two separate occasions. The first was in 1993 for “export achievement” and the second was in 1998 for “technological achievement”. By the end of 1998 the company was bought by Smiths Industries, which in turn was acquired by General Electric in 2007.

Stormy days

If it all sounds as if working in a small business is plain sailing, well it rarely is. A few years before I joined, Stewart Huges had ridden out at least one major storm when it was forced to significantly reduce the workforce because anticipated contracts did not materialize. “Black Friday”, as it became known, made the board of directors nervous about taking on additional employees, often relying on existing staff to work overtime instead.

This arrangement actually suited many of the early-career employees, who were keen to quickly expand their work experience and their pay packet. But when I arrived, we were once again up against cash-flow challenges, which is the bane of any small business. Back then there were no digital electronic documents and web portals, which led to some hairy situations.

I can recall several occasions when the company had to book a despatch rider for 2 p.m. on a Friday afternoon to dash a report up the motorway to the Ministry of Defence in London. If we hadn’t got an approval signature and contractual payment before the close of business on the same day, the company literally wouldn’t have been able to open its doors on Monday morning.

Being part of a small company was undoubtedly a formative part of my early career experience

At some stage, however, the company’s bank lost patience with this hand-to-mouth existence and the board of directors was told to put the firm on a more solid financial footing. This edict led to the company structure becoming more formal and the directors being less accessible, with a seasoned professional brought in to help run the business. The resulting change in strategic trajectory eventually led to its sale.

Being part of a small company was undoubtedly a formative part of my early career experience. It was an exciting time and the fact all employees were – literally – under one roof meant that we knew and worked with the decision makers. We always had the opportunity to speak up and influence the future. We got to work on unexpected new projects because there was external funding available. We could be flexible when it came to trying out new software or hardware as part of our product development.

The flip side was that we sometimes had to flex too much, which at times made it hard to stick to a cohesive strategy. We struggled to find cash to try out blue sky or speculative approaches – although there were plenty of good ideas. These advantages come with being part of a larger corporation with bigger budgets and greater overall stability.

That said, I appreciate the diverse and dynamic learning curve I experienced at Stewart Hughes. The founders were innovators, whose vision and products have stood the test of time, still being widely used today . The company benefited many people not just the staff who led successful careers but also the pilots and passengers on helicopters whose lives may potentially have been saved.

Working in a large corporation is undoubtedly a smoother ride than in a small business. But it’s rarely seat-of-the-pants stuff and I learned so much from my own days at Stewart Hughes. Attending the IOP’s business awards reminded me of the buzz of being in a small firm. It might not be to everyone’s taste, but if you get the chance to work in that environment, do give it serious thought.

The post Why nothing beats the buzz of being in a small hi-tech business appeared first on Physics World.

  •  

Artisan, architect or artist: what kind of person are you at work?

We tend to define ourselves by the subjects we studied, and I am no different. I originally did physics before going on to complete a PhD in aeronautical engineering, which has led to a lifelong career in aerospace.

However, it took me quite a few years before I realized that there is more than one route to an enjoyable and successful career. I used to think that a career began at the “coal face” – doing things you were trained for or had a specialist knowledge of – before managing projects then products or people as you progressed to loftier heights.

Many of us naturally fall into one of three fundamental roles: artisan, architect or artist. So which are you?

At some point, I began to realize that while companies often adopt this linear approach to career paths, not everyone is comfortable with it. In fact, I now think that many of us naturally fall into one of three fundamental roles: artisan, architect or artist. So which are you?

Artisans are people who focus on creating functional, practical and often decorative items using hands-on methods or skills. Their work emphasizes craftmanship, attention to detail and the quality of the finished product. For scientists and engineers, artisans are highly skilled people who apply their technical knowledge and know-how. Let’s be honest: they are the ones who get the “real work” done. From programmers to machinists and assemblers, these are the people who create detailed designs and make or maintain a high-quality product.

Architects, on the other hand, combine vision with technical knowledge to create functional and effective solutions. Their work involves designing, planning and overseeing. They have a broader view of what’s happening and may be responsible for delivering projects. They need to ensure tasks are appropriately prioritized and keep things on track and within budget.

Architects also help with guiding on best practice and resolving or unblocking issues. They are the people responsible for ensuring that the end result meets the needs of users and, where applicable, comply with regulations. Typically, this role involves running a project or team – think principal investigator, project manager, software architect or systems engineer.

As for artists, they are the people who have a big picture view of the world – they will not have eyes for the finer details. They are less constrained by a framework and are comfortable working with minimal formal guidance and definition. They have a vision of what will be needed for the future – whether that’s new products and strategic goals or future skills and technology requirements.

Artists set the targets for how an organization, department or business needs to grow and they define strategies for how a business will develop its competitive edge. Artists are often leaders and chiefs.

Which type are you?

To see how these personas work in practice, imagine working for a power utility provider. If there’s a power outage, the artisans will be the people who get the power back on by locating and fixing damaged power lines, repairing substations and so on. They are practical people who know how to make things work.

The architect will be organizing the repair teams, working out who goes to which location, and what to prioritize, ensuring that customers are kept happy and senior leaders are kept informed of progress. The artist, meanwhile, will be thinking about the future. How, for example, can utilities protect themselves better from storm damage and what new technologies or designs can be introduced to make the supply more resilient and minimize disruption?

Predominantly artisans are practical, architects are tactical and artists are strategic but there is an overlap between these qualities. Artisans, architects and artists differ in their goals and methods, but the boundaries between them are blurred. Based on my gut experience as a physicist in industry, I’d say the breakdown between different skills is roughly as shown in the figure below.

Pie chart of personal attributes
Varying values Artisans, architects and artists don’t have only one kind of attribute but are practical, tactical and strategic in different proportions. The numbers shown here are based on the author’s gut feeling after working in industry for more than 30 years.

Now this breakdown is not hard and fast. To succeed in your career, you need to be creative, inventive and skilful – whatever your role. While working with your colleagues, you need to engage in common processes such as adhering to relevant standards, regulations and quality requirements to deliver quality solutions and products. But thinking of ourselves as artisans, architects or artists may explain why each of us is suited to a certain role.

Know your strengths

Even though we all have something of the other personas in us, what’s important is to know what your own core strength is. I used to believe that the only route for a successful career was to work through each of these personas by starting out as artisan, turning into an architect, and then ultimately becoming an artist. And to be fair, this is how many career paths are structured, which his why we’re often encouraged to think this way.

However, I have worked with people who liked “hands on” work so much, that didn’t want to move to a different role, even though it meant turning down a significant promotion. I also know others who have indeed moved between different personas, only to discover the new type of work did not suit them.

Trouble is, although it’s usually possible to retrace steps, it’s not always straightforward to do so. Quite why that should be the case is not entirely clear. It’s certainly not because people are unwilling to accept a pay cut, but more because changing tack is seen as a retrograde step for both employees and their employers.

To be successful, any team, department or business needs to not only understand the importance of this skills mix but also recognize it’s not a simple pipeline – all three personas are critical to success. So if you don’t know already, I encourage you to think about what you enjoy doing most, using your insights to proactively drive career conversations and decisions. Don’t be afraid to emphasize where your “value add” lies.

If you’re not sure whether a change in persona is right for you, seek advice from mentors and peers or look for a secondment to try it out. The best jobs are the ones where you can spend most of your time doing what you love doing. Whether you’re an artisan, architect or artist – the most impactful employees are the ones who really enjoy what they do.

The post Artisan, architect or artist: what kind of person are you at work? appeared first on Physics World.

  •  

Metamaterials hit the market: how the UK Metamaterials Network is turning research into reality

Metamaterials are artificial 3D structures that can provide all sorts of properties not available with “normal” materials. Pioneered around a quarter of a century ago by physicists such as John Pendry and David Smith, metamaterials can now be found in a growing number of commercial products.

Claire Dancer and Alastair Hibbins, who are joint leads of the UK Metamaterials Network, recently talked to Matin Durrani about the power and potential of these “meta-atom” structures. Dancer is an associate professor and a 125th anniversary fellow at the University of Birmingham, UK, while Hibbins is a professor and director of the Centre of Metamaterials Research and Innovation at the University of Exeter, UK.

Photos of a woman and a man
Metamaterial mentors University of Birmingham materials scientist Claire Dancer (left) and University of Exeter physicist Alastair Hibbins are joint leads of the UK Metamaterials Network. (Courtesy: Claire Dancer; Jim Wileman)

Let’s start with the basics: what are metamaterials?

Alastair Hibbins (AH): If you want to describe a metamaterial in just one sentence, it’s all about adding functionality through structure. But it’s not a brand new concept. Take the stained-glass windows in cathedrals, which have essentially got plasmonic metal nanoparticles embedded in them. The colour of the glass is dictated by the size and the shape of those particles, which is what a metamaterial is all about. It’s a material where the properties we see or hear or feel depend on the structure of its building blocks.

Physicists have been at the forefront of much recent work on metamaterials, haven’t they?

AH: Yes, the work was reignited just before the turn of the century – in the late 1990s – when the theoretical physicist John Pendry kind of recrystallized this idea (see box “Metamaterials and John Pendry”). Based at Imperial College, London, he and others were was looking at artificial materials, such as metallic meshes, which had properties that were really different from the metal of which they were comprised.

In terms of applications, why are metamaterials so exciting?

Claire Dancer (CD): Materials can do lots of fantastic things, but metamaterials add a new functionality on top. That could be cloaking or it might be mechanically bending and flexing in a way that its constituent materials wouldn’t. You can, for example, have “auxetic metamaterials” with a honeycomb structure that gets wider – not thinner – when stretched. There are also nanoscale photonic metamaterials, which interact with light in unusual ways.

John Pendry: metamaterial pioneer

A man holding folded paper up
Deep thinker John Pendry, whose work on negative refraction underpins metamaterials, was awarded the Isaac Newton medal from the Institute of Physics in 2013 and has often been tipped as a potential future Nobel laureate. (Courtesy: Per Henning/NTNU)

Metamaterials are fast becoming commercial reality, but they have their roots in physics –in particular, a landmark paper published in 2000 by theoretical physicist John Pendry at Imperial College, London (Phys. Rev. Lett. 85 3966). In the paper, Pendry described how a metamaterial could be created with a negative index of refraction for microwave radiation, calculating that it could be used to make a “perfect” lens that would focus an image with a resolution not restricted by the wavelength of light (Physics World September 2001 pp47–51).

A metamaterial using copper rings deposited on an electronic circuit board was built the following year by the US physicist David Smith and colleagues at the University of California, San Diego (Science 292 77). Pendry later teamed up with Smith and others to use negative-index metamaterials to create a blueprint for an invisibility cloak – the idea being that the metamaterial would guide light around an object to be hidden (Science 312 1780). While the mathematics describing how electromagnetic radiation interacts with metamaterials can be complicated, Pendry realized that it could be described elegantly by borrowing ideas from Einstein’s general theory of relativity.

Matin Durrani

What sorts of possible applications can metamaterials have?

CD: There are lots, including some exciting innovations in body armour and protective equipment for sport – imagine customized “auxetic helmets” and protective devices for contact sports like rugby. Metamaterials can also be used in communications, exploiting available frequencies in an efficient, discrete and distinct way. In the optical range, we can create “artificial colour”, which is leading to interesting work on different kinds of glitter and decorative substances. There are also loads of applications in acoustics, where metamaterials can absorb some of the incidental noise that plagues our world.

Have any metamaterials reached the commercial market yet?

AH: Yes. The UK firm Sonnobex won a Business Innovation Award from the Institute of Physics (IOP) in 2018 for its metamaterials that can reduce traffic noise or the annoying “buzz” from electrical power transformers. Another British firm – Metasonnix – won an IOP business award last year for its lightweight soundproofing metamaterial panels. They let air pass through so could be great as window blinds – cutting noise and providing ventilation at the same time.

A man holding a square of solid transparent material in front of his face
Sonic boom A spin-out firm from the universities of Bristol and Sussex, Metasonixx is turning metamaterials into commercial reality as noise-abatement products. (Courtesy: Metasonixx Sonoblind Air)

High-end audio manufacturers, such as KEF, are using metamaterials as part of the baffle behind the main loudspeaker. There’s also Metahelios, which was spun out from the University of Glasgow in 2022. It’s making on-chip, multi-wavelength pixelated cameras that are also polarization-sensitive and could have applications in defence and aerospace.

The UK has a big presence in metamaterials but the US is strong too isn’t it?

AH: Perhaps the most famous metamaterial company is Metalenz, which makes flat conformal lenses for mobile phones – enabling amazing optical performance in a compact device. It was spun off in 2021 from the work of Federico Capasso at Harvard University. You can already find its products in Apple and Samsung phones and they’re coming to Google’s devices too.

Other US companies include Kymeta, which makes metamaterial-based antennas, and Lumotive, which is involved in solid-state LIDAR systems for autonomous vehicles and drones. There’s also Echodyne and Pivotal Commware. Those US firms have all received a huge amount of start-up and venture funding, and are doing really well at showing how metamaterials can make money and sell products.

What are the aims of the UK Metamaterials Network?

CD: One important aim is to capitalize on all the work done in this country, supporting fundamental discovery science but driving commercialization too. We’ve been going since 2021 and have grown to a community of about 900 members – largely UK academics but with industry and overseas researchers too. We want to provide outsiders with a single source of access to the community and – as we move towards commercialization – develop ways to standardize and regulate metamaterials.

As well as providing an official definition of metamaterials (see box “Metamaterials: the official definition”), we also have a focus on talent and skills, trying to get the next generation into the field and show them it’s a good place to work.

How is the UK Metamaterials Network helping get products onto the market?

CD: The network wants to support the beginning of the commercialization process, namely working with start-ups and getting industry engaged, hopefully with government backing. We’ve also got various special-interest groups, focusing on the commercial potential of acoustic, microwave and photonics materials. And we’ve set up four key challenge areas that cut across different areas of metamaterials research: manufacturing; space and aviation; health; and sustainability.

Metamaterials: the official definition

Metamaterials
(Courtesy: iStock/Tomasz Śmigla)

One of the really big things the UK Metamaterials Network has done is to crowdsource the definition of a metamaterial, which has long been a topic of debate. A metamaterial, we have concluded, is “a 3D structure with a response or function due to collective effects of their building blocks (or meta-atoms) that is not possible to achieve conventionally with any individual constituent material”.

A huge amount of work went into this definition. We talked with the community and there was lots of debate about what should be in and what should be out. But I think we’ve emerged with a really nice definition there that’s going to stay in place for many years to come. It might seem a little trivial but it’s one of our great achievements.

Alastair Hibbins

What practical support can you give academics?

CD: The UK Metamaterials Network has been funded by the Engineering and Physical Sciences Research Council to set up a Metamaterials Network Plus programme. It aims to develop more research in these areas so that metamaterials can contribute to national and global priorities by, for example, being sustainable and ensuring we have the infrastructure for testing and manufacturing metamaterials on a large scale. In particular, we now have “pump prime” funding that we can distribute to academics who want to explore new applications of – and other reserach into – metamaterials.

What are the challenges of commercializing metamaterials?

CD: Commercializing any new scientific idea is difficult and metamaterials are no exception. But one issue with metamaterials is to ensure industry can manufacture them in big volumes. Currently, a lot of metamaterials are made in research labs by 3D printing or by manually sticking and gluing things together, which is fine if you just want to prove some interesting physics. But to make metamaterials in industry, we need techniques that are scalable – and that, in turn, requires resources, funding, infrastructure and a supply of talented, skilled workers. The intellectual property also needs to be carefully managed as much of the underlying work is done in collaborations with universities. If there are too many barriers, companies will give up and not bother trying.

Looking ahead, where do you think metamaterials will be a decade from now?

AH: If we really want to fulfil their potential, we’d ideally fund metamaterials as a national UK programme, just as we do with quantum technology. Defence has been one of the leaders in funding metamaterials because of their use in communications, but we want industry more widely to adopt metamaterials, embedding them in everyday devices. They offer game-changing control and I can see metamaterials in healthcare, such as for artificial limbs or medical imaging. Metamaterials could also provide alternatives in the energy sector, where we want to reduce the use of rare-earth and other minerals. In space and aerospace, they could function as incredibly lightweight, but really strong, blast-resistant materials for satellites and satellite communications, developing more capacity to send information around the world.

How are you working with the IOP to promote metamaterials?

AH: The IOP has an ongoing programme of “impact projects”, informed by the physics community in the UK and Ireland. Having already covered semiconductors, quantum tech and the green economy through such projects, the IOP is now collaborating with the UK Metamaterials Network on a “pathfinder” impact project. It will examine the commercialization and exploitation of metamaterials in ICT, sustainability, health, defence and security.

Have you been able to interact with the research community?

CD: We’ve so far run three annual industry events showcasing the applications of metamaterials. The first two were at the National Physical Laboratory in Teddington, and in Leeds, with last year’s held at the IOP in December. It included a panel discussion about how to overcome barriers to commercialization along with demonstrations of various technologies, and presentations from academics and industrialists about their innovations. We also discussed the pathfinder project with the IOP as we’ll need the community’s help to exploit the power of metamaterials.

What’s the future of the UK Metamaterials Network?

AH: It’s an exciting year ahead working with the IOP and we want to involve as many new sectors as possible. We’re also likely to hit a thousand members of our network: we’ll have a little celebration when we reach that milestone. We’ll be running a 2025 showcase event as well so there’s a lot to look forward to.

  • This article is an edited version of an interview on the Physics World Weekly podcast of 5 December 2024

The post Metamaterials hit the market: how the UK Metamaterials Network is turning research into reality appeared first on Physics World.

  •  

The physics of ice cream: food scientist Douglas Goff talks about this remarkable material

December might be dark and chilly here in the northern hemisphere, but it’s summer south of the equator – and for many people that means eating ice cream.

It turns out that the physics of ice cream is rather remarkable – as I discovered when I travelled to Canada’s University of Guelph to interview the food scientist Douglas Goff. He is a leading expert on the science of frozen desserts and in this podcast he talks about the unique material properties of ice cream, the analytical tools he uses to study it, and why ice cream goes off when it is left in the freezer for too long.

 

The post The physics of ice cream: food scientist Douglas Goff talks about this remarkable material appeared first on Physics World.

  •